Hanwha DECAN S2 – High-Speed SMT Chip Shooter for Precision Placement

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  • Brand: Hanwha Precision Machinery (formerly Samsung)
  • Model: DECAN S2
  • Type: High-Speed SMT Pick and Place Machine
  • Key Features:
    • Dual Gantry System: The DECAN S2 features a high-speed dual gantry system designed for precise and efficient component placement, even for ultra-small components like 03015.
    • Advanced Vision System: Equipped with a powerful vision system for enhanced accuracy in component placement, ensuring reliable assembly of complex PCBs.
    • High Performance: Capable of placing components at a maximum speed of up to 30,000 cph (components per hour), making it suitable for high-volume production.
    • Flexible Configuration: Offers a magnetically levitated head with 10 shafts per head, ensuring stable operation and flexibility for different types of components.
    • Wide Component Spectrum: Handles a broad range of components, including chips, resistors, capacitors, and fine-pitch ICs, meeting the demands of various industries like consumer electronics and automotive.
    • Optimized for Efficiency: The built-in optimization software allows for easy program creation and editing, significantly reducing setup time and enhancing production efficiency.
  • Applications: Perfect for manufacturers in need of a flexible and high-speed pick and place machine for their SMT assembly lines, including those in industries like automotive, consumer electronics, and telecommunications.
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参数 规格
贴装速度 92,000CPH(条件)
贴装精度 ±28μm Cpk≥1.0(Chip),±25μm Cpk≥1.0(QFP)
可贴装元器件尺寸 Chip 03015~□12mm(H≤10mm,HS10-TYPE)
基板尺寸(单轨) 50(L)×40(W)mm – 740(L)×460(W)mm;可对应 MAX.740(L)×460(W)PCB(选项,可在现场进行改装)
PCB 厚度 0.38mm – 4.2mm
可容纳进料器数量 最多可容纳 120 个 8mm 进料器(Docking Cart)
轴杆悬臂数量 10 轴杆×2 悬臂
电源 AC200/208/220/240/380/415V±10%(50/60Hz,3 相),Max.5.0kva
空压 50NL/min
重量 约 1800KG
设备尺寸 1430(L)×1740(D)×1485(H)mm

韩华(三星) DECAN S2 贴片机的特点

韩华(三星)DECAN S2贴片机具有以下特点:

高速贴装:实际同级产品中具有较高的贴装速度,可达92,000CPH(条件)。
高精度:贴装精度为±28μm Cpk≥1.0(03015 Chip),±25μm Cpk≥1.0(IC)。

新型飞行头部结构:针对10个轴杆2个悬臂,采用双伺服控制和高速飞行头,将Head移动路径最小化,实现设备的高速化。

广泛的元件尺寸适应性:可贴装03015~□42mm(H=15mm)(选项)的元器件,强化了异形元器件的对应能力(包含托料盘),能对应MAX.740(L)×460(W)的PCB(此为可选配置,可在现场进行改装)。

可现场更换模组式轨道:实现了PCB Flow,能够根据生产线构成组装最优的轨道模组,还可将标准设备改装成大型PCB对应设备,最大可对应1200×460mm的PCB。

操作便利:设备内装优化的软件,可实现简单的程序制作与编辑,通过大型LCD画面提供多样的作业信息。

提高生产性及贴装品质:适用电动供料器,具有高精度、免校准和免维护的特点,通过Reel Bank一体型结构的Single Feeder提高作业便利性, feeder间元器件吸取位置可自动排列以提高实际产能,还可自动接料实现作业量减半功效;并且电动供料器可与SM气动供料器共用,解决客户使用便利化的问题。

灵活性强:提供了最优的LINE Solution,根据选项组合,可构成从Chip件到异型元器件均可对应的生产线,能适应多样化的生产环境。

识别能力:通过识别元器件下表面的极性标记,可防止反向贴装;利用3层立体照明来识别元器件下表面的极性。

韩华(三星) DECAN S2 贴片机的应用领域

韩华(三星)DECAN S2贴片机的应用领域十分广泛,涵盖了多个行业,包括但不限于:


家电行业:如智能家居产品、空调、冰箱、洗衣机、热水器、电磁炉等家电的控制板;

汽车行业:汽车仪表、汽车电源、汽车音响、汽车灯源等;

LED行业:LED灯具、室内照明器具、户外照明器具、工业照明等,也适用于OLED液晶显示屏、mini LED显示屏的生产;

消费类电子:手机、笔记本电脑、PC、移动电源、电池保护板、智能穿戴设备等;

其他电子品类:可应用于各类电子产品的生产。

DECAN S2贴片机具有高速、高精度的特点,能够胜任小型电子元件到复杂电路板的贴装工作,其高速度和高精度的特性可提高生产效率和产品质量,满足现代化生产对自动化和智能化的需求。具体来说,它可贴装最小03015(公制尺寸,即301.5μm×150μm)的芯片元件,以及最大12mm×10mm(高×宽)、高度为15mm的其他元件;能处理50mm×40mm至1200mm×460mm的PCB。同时,该贴片机还具备自动布料、自动校准、自动排料等功能,实现了全自动化生产。

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