NPM-VF Special-shaped component plug-in machine NM-EJRSA
| project | Specifications |
|---|---|
| Model Name | NPM-VF |
| Standard conveyor belt specifications | Anvil conveyor belt specifications (optional) |
| Substrate size (mm) | L 50 × W 50 ～ L 510 × W 460 (standard) L 50 × W 50 ～ L 460 × W 400 (Anvil conveyor specifications) |
| Substrate weight*1 | Max. 3 kg |
| Substrate thickness | 0.3 ～ 8 mm |
| Substrate conveying direction | Left←Right/Left→Right(flow direction optional) |
| Insertion Angle | 360° (± 180°) *1° unit |
| Insert Load | Max. 100 N |
| Substrate transfer time | 4.5 s (typical) 5.5 s (Anvil conveyor specifications) |
| Distortion Specifications | – Twist direction: bend outward 60° Twist spacing: 2.5 to 40 mm Lead wire bending angle: 10 to 40° Pin size: φ 0.4 mm ～ φ 1.0 mm (soft copper wire) φ 0.4 mm ～ φ 0.8 mm (hard copper/CP wire) |
| Object component | Maximum dimensions: L 130 mm × W 35 mm × H 60 mm ・ L 150 mm × W 38 mm × H 29 mm Maximum weight: 200 g |
| power supply | Three-phase AC 200, 220, 380, 400, 420, 480 V 2.7 kVA |
| Air pressure source | 0.5～0.8MPa、200L/min（ANR） |
| Equipment size (mm) | W 1 866 × D 2 332 × H 1 554 (main body size only) W 2 166 × D 2 332 × H 1 554 (when connecting with extended conveyor on downstream side) Excludes monitors, signal towers, and ceiling fan covers. |
| weight | 2 590 kg (Main body only: varies depending on the configuration of options.) |
| Working head composition | 3-station work head: Main fixture + nozzle + nozzle speed Max. 0.65 s/component*2, 3, 6 Main fixture + nozzle + rotating nozzle Main body fixture＋ Nozzle＋ Pin fixture Main body fixture＋ Rotating nozzle＋ Pin fixture 2-station work head: Main fixture + Main fixture speed up to 0.9 s/component*2,3 |
| Component supply structure | Rod S: Component dimensions: Max. W 20 × L 80 × H 20 mm Rod width: Max. 24 mm Component loading weight: Max. 2 kg in total (including pole weight) Rod L: Component dimensions: Max. W 60 × L 80 × H 45 mm Rod width: Max. 64 mm Component loading weight: Max. 2 kg in total (including pole weight) Radial Taping: Component dimensions: Max. φ20 × H 30 mm Pin spacing: 2.5 / 5.0 / 7.5 / 10.0 mm tray: Pallet dimensions: Max. L 230 × W 335 × H 69 mm Number of pallets: Max. 20 types Weight: Max. 20 kg (total of pallet box, pallet, tray, components) Bulk components*4: Special specifications |
| Equipment composition | Maximum number of varieties: Rod S: front 30 station supply unit * 5 15, rear 30 station supply unit 15 Rod L: front 30 station supply 7, rear 30 station supply 7 Radial: front 30 stations supply 10, rear 30 stations supply 10 Tray: Front – , Rear – 13-station supply unit + single tray feeder: front 6, 3, 4, 20, rear –, -, -, - Double tray feeder: front – , - , - , 40, rear – , - , - , - Single tray feeder + Vibration tray feeder × 2 *4: Front – , - , - , 20, Rear – , - , - , - Vibrating plate feeder × 4 *4: front – , - , - , - , rear – , - , - , - |
| Support system | Programming and software: NPM-DGS, AM-LNB, LNB, options: PanaCIM, iLNB Note: AM-LNB can connect to up to 3 NPM-VFs. LNB can connect to up to 15 NPM series devices (including NPM-VF, SP series). Optional functions: material verification/product tracking/automatic model switching/upper communication corresponding function, corresponding iLNB production line control including other companies' equipment |
| SMT components*7 | Applicable components: Minimum size: L 5 mm × W 5 mm or more (Plastic tape 12 mm or more) Mounting specifications: Mounting head: nozzle only Mounting accuracy: QFP ± 0.05 mm (Cpk≧1) Maximum speed: 3 000 cph (per placement head) Supply Department (Plastic Tape): Tape feeder width 12/16 mm 30 station feeder 30, 13 station feeder 13 Tape feeder width 24/32 mm 30-station feeder 15, 13-station feeder 6 Tape feeder width 44/56 mm 30-station feeder 10, 13-station feeder 4 Tape feeder width 72 mm 30-station feeder 7, 13-station feeder 3 Tape feeder width 88 mm 30-station feeder 6, 13-station feeder 2 |
Features of NPM-VF Special-shaped Component Connector Machine NM-EJRSA
Wide range of component compatibility: Supports components of various sizes, packages, weights and pin counts, and can handle components with a maximum size of 130mm long × 35mm wide × 60mm high and a maximum weight of 200g.
High-speed plug-in capability: Adopt 2-beam (2-head) structure for alternate insertion to achieve high-speed operation, with the maximum speed reaching 0.65 seconds/component.
Image recognition and sensing technology：Through the head camera and component camera, with the help of the image recognition and sensing technology it has developed, it can accurately identify the position of components and ensure high-quality and stable production.
Flexible configuration: The working head has a variety of tool configurations, such as body fixture + nozzle + nozzle, body fixture + nozzle + rotating nozzle, body fixture + nozzle + pin fixture, body fixture + rotating nozzle + pin fixture, etc.; the component supply structure is rich, including rods (S and L specifications), radial tapes, trays and other forms to accommodate different types of components; the equipment can also be purchased in various configurations according to needs.
Support SMT components: It can process SMT components with a minimum size of 5mm long × 5mm wide (plastic tape 12mm or more), with a placement accuracy of QFP ±0.05mm (Cpk≧1), and a maximum speed of 3000cph (per placement head).
high degree of automation：It can automate the insertion process of special-shaped components, which helps save manpower and ensure production stability.
Customized service：Production line simulation and contact simulation can be performed according to the specific needs of customers, and the most suitable nozzle selection suggestions can be provided for the installed components; at the same time, maintenance solutions are provided to ensure long-term reliable operation of the equipment, reduce production losses, stabilize operations and improve work efficiency
Application fields of NPM-VF special-shaped component plug-in machine NM-EJRSA
Electronics Manufacturing：It can handle the insertion of various special-shaped electronic components, such as port sockets, connectors, transformer coils, large sockets, capacitors, square components, switch buttons, etc. It can be used to produce computers, mobile phones, televisions and other electronic products.
Home appliance production：It is suitable for the production of various household appliances, such as air conditioners, refrigerators, washing machines, etc., to complete the automatic plug-in of special-shaped components on the internal circuit boards of these household appliances.
industrial control：In the production of industrial control equipment, relevant special-shaped components can be plugged in to ensure the normal operation and function realization of the equipment.
Communication equipment manufacturing: For example, it is used to manufacture communication equipment such as routers and switches to meet their needs for plugging in special-shaped components.
vehicle electronics：Automotive electronic systems contain a variety of special-shaped components. This machine can be used in the production and assembly of automotive electronic products.
Server Production：For components with many pins, such as 288-pin DIM strips, it can greatly save labor and time costs.
BUYSMT provides second-hand Panasonic SMT machines, including feeders and related accessories. BUYSMT has extensive business in providing electronics manufacturers with various models of Panasonic SMT machines, such as the NPM series and CM602 series, for leasing and selling. At the same time, BUYSMT provides the best prices and information on the SMT industry.
