Panasonic high-speed modular placement machine CM402-L
Mounting speed：Chip placement speed is 60,000CPH (0.06 seconds/chip, can reach 66,000CPH after system upgrade)
Mounting accuracy：±50μm/chip (Cpk≧1)
Component range：The size of the components that can be mounted is from 0603 chip (i.e. 0.6×0.3mm) to L24×W24mm (length×width)
PCB size: The minimum size is L50mm×W50mm (length×width), and the maximum size is L510mm×W360mm
| parameter | Specification |
|---|---|
| Substrate size | L50mm×W50mm to L510mm×W460mm |
| Substrate replacement time | 0.9s (under optimal conditions when substrate length is less than 240mm) |
| power supply | Three-phase AC200V, 3.5kVA |
| Air pressure source | 0.49MPa, 150L/min (ANR) |
| Equipment size | W2350mm×D2690mm×H1430mm*3 |
| weight | 3000kg |
| High-speed placement head placement speed | 0.06s/chip (60,000 cph, up to 66,000 cph after system upgrade) |
| High-speed placement head placement accuracy | ±50μm/chip (Cpk≧1) |
| High-speed placement head component size | 0603 chip to L24mm×W24mm |
| Multifunctional placement head placement speed | 0.21s/QFP (Type B) |
| Multifunctional placement head placement accuracy | ±35μm/QFP (Cpk≧1) |
| Multi-function placement head component size | 0603 chip to L100mm×W90mm |
High production capacity：Achieve high-speed placement, with a production capacity of up to 60,000 CPH (66,000 CPH after system upgrade), improving production efficiency.
high efficiency：It has CP/CPK self-test function to ensure product quality; the 0603 narrow pitch mounting component absorption rate and product one-time qualified pass rate are high; it can realize the automatic insertion of hand-inserted components, such as I/O Port, special-shaped Connector, copper pillar, etc.
Flexible wiring：Based on a platform design, the machine can be changed to a high-speed machine/general-purpose machine/comprehensive machine by replacing the head and adding a tray feeder (TRAY).
Intelligent rack：Adopt a large number of mature reliability designs to greatly reduce downtime and achieve high-efficiency production. The world's least number of production line racks, a total of 5 racks can correspond to all taping components, realize intelligent taping racks, and automatically select the transmission method according to the components. A single machine can mount up to 216 types of components, and a one-piece trolley exchange connection/taping/rack and other peripheral devices can be enriched to achieve non-stop material replacement, and the actual production utilization rate reaches 85%-90%.
High placement accuracy：High-precision placement 50μm (Cpk≧1.0) high-precision base-machine, combined with high-precision calibration function, a variety of flexible combinations to meet the production of various different needs.
Complete software system：Simple process software can complete single-machine optimization and production line balance optimization at one time; adopt LINE COMPUTER management method to monitor production management information and material usage status at all times; IPC intelligent component tracking system can not only track PCB ID and prevent material replacement errors, but also monitor and feedback the quality of the entire production line at all times (including monitoring of printing machines and reflow ovens).
Application fields of Panasonic high-speed modular placement machine CM402-L
Consumer Electronics：PCB mounting for various small electronic devices such as mobile phones, tablet computers, smart watches, headphones, etc.;
vehicle electronics：Used in the production of electronic components such as automotive control systems, automotive entertainment systems, sensors, etc.;
Computer and peripheral equipment: Involving the manufacture of computer motherboards, graphics cards, hard drives, printers and other components;
communication device：For example, circuit board patches for communication products such as routers, switches, modems, and mobile phone base stations;
Industrial control field：Applied to the mounting of control circuit boards in industrial automation equipment;
Medical electronic equipment: Production of electronic products such as medical monitoring instruments, diagnostic equipment, and therapeutic equipment;
Power drive products: Manufacturing of various power adapters, power modules, etc.;
Network communication equipment：Including circuit board mounting for network servers, network switches and other equipment;
LED Industry：Can be used for electronic component mounting of LED display screens, LED lighting and other related products;
home appliances：Such as SMT processing of internal circuit boards of household appliances such as TVs, stereos, and air conditioners.
BUYSMT provides second-hand Panasonic SMT machines, including feeders and related accessories. BUYSMT has extensive business in providing electronics manufacturers with various models of Panasonic SMT machines, such as the NPM series and CM602 series, for leasing and selling. At the same time, BUYSMT provides the best prices and information on the SMT industry.
