Panasonic high speed placement machine Panasonic CM232-M
Mounting speed: High-speed placement head (12 nozzles): 0.045 seconds/chip (A-2 type, 0603 chip is 0.062 seconds/chip); general placement head (8 nozzles): 0.058 seconds/chip (A-0 type, 0603 chip is 0.068 seconds/chip), 0.45 seconds/QFP (D-0, D-2, D-3 type); multi-function placement head (3 nozzles): 0.75 seconds/QFP (E-1 type, E-2 type);
Mounting accuracy: High-speed placement head (12 nozzles): ±50μm/chip (Cpk≧1, 0402 chip placement requires special nozzles and taping racks); general placement head (8 nozzles): ±50μm/chip, ±35μm/QFP (Cpk≧1); multi-function placement head (3 nozzles): ±35μm/QFP (Cpk≧1);
Component range：High-speed placement head (12 nozzles): The size of the components that can be placed is 0402 chip * 6 (length × width: 1.0mm × 0.5mm) ~ L12 × W12 (length × width: 12mm × 12mm); Universal placement head (8 nozzles): The size of the components that can be placed is 0603 chip (length × width: 1.6mm × 0.8mm) ~ L32 × W32 (length × width: 32mm × 32mm); Multi-function placement head (3 nozzles): The size of the components that can be placed is 0603 chip (length × width: 1.6mm × 0.8mm) ~ L100 × W90 (length × width: 100mm × 90mm);
PCB size：The minimum substrate size is L50×W50 (length×width: 50mm×50mm), and the maximum is L400×W250 (length×width: 400mm×250mm); the minimum possible mounting range is L50×W44 (length×width: 50mm×44mm), and the maximum is L400×W244 (length×width: 400mm×244mm); the substrate thickness is 0.3mm~4.0mm; the substrate weight is less than 1.5kg (after installation, including the weight of the carrier).
| project | Details |
|---|---|
| Placement head system | Each mounting base is equipped with two sets of mounting heads, identification systems and material rack workbenches. High-speed mounting heads, general mounting heads and multi-functional mounting heads can be selected. |
| High-speed placement head | 12 nozzles are arranged in a 2×6 matrix. Each nozzle is independently driven up and down by a servo motor. The speed of mounting 0603 chips can reach 0.062 seconds/chip. |
| Universal placement head | 8 nozzles are arranged in a 2×4 matrix, which can mount components ranging from tiny to 32mm×32mm. The speed of mounting 0603 chips is 0.068 seconds/chip. |
| Multifunctional placement head | 3 nozzles, each nozzle is equipped with an independent up and down drive system and theta drive system. The nozzle tip placement load can be controlled in real time from 0.5N to 50N according to the data setting. The chip placement speed is 0.21 seconds/chip (the load is controlled between 0.5N and 50N) |
| power supply | The rated power supply is 3-phase AC 200/220V ±10V, AC 380/400/420/480V ±20V, frequency 50Hz/60Hz, rated capacity 2.7kVA; peak current value during operation 22A (rated voltage AC 200V: 1 cycle). The rated power supply of the auxiliary power supply (HUB power supply: optional) is single-phase AC 100V ~ 240V, frequency 50Hz/60Hz, rated capacity 140VA |
| Air pressure source | Supply air pressure: minimum 0.5MPa to maximum 0.8MPa (operating air pressure: 0.5MPa to 0.55MPa), supply air volume and consumption air volume are standard 150L/min, when using intelligent bulk material rack (optional), 1 station is 8L/min (standard) |
| Equipment size and weight | The main body size is 2150mm long × 2175mm wide × 1430mm high (excluding signal tower and touch screen), and the main body weight is 2500kg; the weight of the whole exchange trolley is 81kg/unit; the size when connected to DT40S-20 (optional) is 2150mm long × 2290mm wide × 1430mm high, and the weight of DT40S-20 is 185kg/unit; the standard configuration weight (CM232-M type A2) is 2824kg (1 main body, 4 whole exchange trolleys) |
| Environmental conditions | Operating temperature: 10℃ to 35℃, humidity: 25%RH to 75%RH (no condensation), altitude: below 1000m |
| control method | Microcomputer method (VxWORKS) AC servo motor semi-closed loop method (X, Y, Z, θ axis) |
| Instruction method | X, Y, Z, θ coordinates specification |
| program | Unlimited number of program types (depending on the hard disk capacity of the PT computer), maximum number of program points is 10,000 points/production line; unlimited number of component libraries (depending on the hard disk capacity of the PT computer), 138 types of high-speed placement heads and 172 types of general placement heads/multi-function placement heads in the standard database |
| Basic performance | The high-speed placement head (12 nozzles) can mount 0402 chips up to ±0.05mm (Cpk≧1, 0402 chip placement requires a dedicated nozzle and taping rack); the universal placement head (8 nozzles) can mount 0603 and 1005 chips to ±0.05mm (Cpk≧1); the multi-function placement head (3 nozzles) can mount QFP to ±0.035mm (Cpk≧1) |
| Versatility | In terms of racks, the dozens of tape racks in the past have been unified into 8 types, which can correspond to paper and plastic tapes ranging from 8mm to 104mm. The tape feed is driven by a servo motor, and the feed spacing and speed can be set according to the component. Optional 3D sensor (optional) can detect the flatness of all pins of QFP and other leads, the position and presence of solder balls of CSP, BGA, etc., and adopts laser reflection overall scanning method to achieve high speed and high productivity |
| Applicable substrate | The minimum substrate size is 50mm×50mm and the maximum is 400mm×250mm; the minimum mounting range is 50mm×44mm and the maximum is 400mm×244mm; the substrate thickness is 0.3mm to 4.0mm; the substrate weight is less than 1.5kg (after installation, including the weight of the carrier) |
| Application Areas | Widely used in the field of electronic manufacturing, such as consumer electronics (mobile phones, tablets, laptops, etc.), computers and related equipment, communication products, automotive electronics, industrial control equipment, medical electronic instruments, aerospace and military electronic products, smart home devices, power supply equipment, etc. |
Features of Panasonic CM232-M high-speed placement machine
Multi-head system：Each mounting base is equipped with 2 sets of mounting heads, identification systems, and material rack worktables. Two mounting heads with multiple nozzles (12 nozzles, 8 nozzles, or 3 nozzles) can alternately absorb, identify, and mount a substrate, enabling high-speed, high-precision mounting. The multi-mounting head system is mounted on two bases, and each base can mount at the same time.
High-speed placement head: 12 nozzles are arranged in a 2×6 matrix, and each nozzle is independently driven up and down using a servo motor, which can perform high-speed operation with high reliability.
Universal placement head: 8 nozzles are arranged in a 2×4 matrix. Compared with the previous 8-nozzle placement head, the component response capability is improved, and it can place components from tiny components to 32mm×32mm components, with strong versatility.
Multifunctional placement head：It consists of 3 nozzles, each equipped with an independent up and down drive system and θ drive system. In addition, the placement load generated at the tip of the nozzle can be controlled in real time from 0.5N to 50N according to the data setting.
Head exchange function：For the equipment after delivery, the local (our engineers) can also handle the replacement of the placement head. However, please note that the placement head is selected per base, and other types of placement heads cannot be set on the front and rear tables of the same base. In addition, the previous placement heads used in the CM400 series cannot be replaced because they are not interchangeable.
The rack is highly versatile：Previously, dozens of types of tape racks have been unified into 8 types of racks, which can correspond to paper and plastic tapes ranging from 8mm to 104mm. The tape feed is driven by a servo motor, and the feed pitch and speed can be set according to the component. These parameter settings are performed by sending data from the CM232-M main body. In addition, a pneumatically driven 8mm single-type tape rack is also prepared (not compatible with CM212 and CM101, but compatible with the CM series tape rack (servo motor driven)). Up to 80 stations of double-type tape racks can be set on this placement machine (when the tape width is 8mm), and 160 reels can be set at this time; when the direct tray feeder DT40S-20 (optional) is connected, up to 20 types of trays can be installed.
High-precision placement：The placement accuracy is excellent under optimal conditions. For example, the high-speed placement head can place 0402 chips with an accuracy of ±0.05mm (Cpk≧1), the general placement head can place 0603 and 1005 chips with an accuracy of ±0.05mm (Cpk≧1), and the multi-function placement head can place QFP with an accuracy of ±0.035mm (Cpk≧1).
Wide range of applicable substrates: The minimum processable substrate size is 50mm×50mm and the maximum is 400mm×250mm; the possible mounting range is from 50mm×44mm to 400mm×244mm; the substrate thickness is 0.3mm to 4.0mm, and the substrate weight is less than 1.5kg (after installation, including the weight of the carrier).
Operation and control：It adopts interactive operation with LCD color touch screen, supports single-click switching between Japanese/English (for Chinese, single-click switching between Japanese/English/Chinese), and has the functions of identification screen display (superimposed screen display chip/substrate identification screen) and hierarchical operation (operator/engineer). The control method is microcomputer method (VxWORKS) and AC servo motor semi-closed loop method (X, Y, Z, θ axis). The command method is X, Y, Z, θ coordinate specification.
Flexible program settings: There is no limit on the number of varieties of programs (depending on the hard disk capacity of the PT computer), and the maximum number of points in one program can reach 10,000 points/production line; there is no limit on the number of component libraries (depending on the hard disk capacity of the PT computer), and there are 138 types of high-speed placement heads and 172 types of general placement heads/multi-function placement heads in the standard database.
Application fields of Panasonic CM232-M high-speed placement machine
Consumer electronics: production of various small electronic devices such as mobile phones, tablet computers, laptops, digital cameras, smart watches, etc.
Computers and related equipment: including circuit board assembly in desktop computers, servers and other products;
Communication products: manufacturing of communication equipment such as routers and switches;
Automotive electronics: mounting of electronic components such as control systems, entertainment systems, sensors, etc. in automobiles;
Industrial control equipment: used for the production of various controllers, instrument panels and other equipment in the field of industrial automation;
Medical electronic equipment: manufacturing of electronic products such as medical testing equipment and therapeutic equipment;
Aerospace and military electronic products: electronic equipment assembly used in aerospace and military fields such as aircraft, satellites, and missiles;
Smart home devices: production of circuit boards for smart home appliances, security systems, smart lighting and other equipment;
Power supply equipment: manufacturing of various power adapters, chargers and other power products.
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